Overheating is a huge issue in industrial settings. Even though heavy machines look sturdy, they’re very complex and sensitive to elements. Reducing heat production is essential to extending the life of your important gear.
Many things cause industrial equipment to overheat. Keep an eye out for these factors so you can address problems before they destroy your machines.
Excess Vibrations
When it comes to industrial equipment, vibrations are never a good sign. While it’s normal for some machines to vibrate a small amount, excess movement may mean your electric motor needs servicing.
When your equipment vibrates too much, internal components rub against each other. This movement causes friction, which adds to heat production. If you’re struggling to keep your generators cool, excess vibrations might be the cause.
Dirt and Debris
It might be surprising to learn that small amounts of dirt can lead to massive issues. Even microscopic particles can build up in vital systems and make your engine get too hot.
Contamination is a common cause of overheating in industrial equipment. Inspect your machine’s hoses, fans, and ventilation system for clogs. Removing debris is cheap and easy, and it will prevent costly maintenance repairs later.
Faulty Cooling Systems
Most industrial machines have cooling systems as part of their design. These components work exclusively to manage heat production. If your equipment has a faulty cooling system, you can expect it to overheat.
Inspect your cooling system for leaks in hoses and coolant reservoirs. Make sure all exhaust fans are functioning properly. Have a professional assess your equipment, so you don’t miss any cooling elements.
Too Much Electricity
Electrical motors are supposed to generate electricity for large industrial sites. However, something called electrical overload can occur and overwhelm your equipment.
Too much electricity always produces excess heat. On the other hand, too little electrical output may strain your machines, also generating more heat. Your generators need the right amount of voltage to perform correctly, so check the owner’s guide to see what the optimal levels should be.
Environmental Factors
Sometimes, it’s not the equipment causing the problem; it’s the environment. Storage spaces can have a significant influence on heat production and might be doing more harm than good.
Make sure your motor’s environment is clean, cool, and free of any water or waste. Don’t crowd the surroundings with multiple hot machines. Controlling the space around your equipment will reduce heat levels and environmental effects.
Overheating is just one of several things that can damage your equipment. However, getting this one aspect under control will increase your efficiency and reduce repair costs in the long run.
